Ƙarfin injinan CNC na Oepin da fasalolinsu

Oepin tana da ikon samar da ayyukan injinan CNC masu araha da kayayyaki masu inganci tare da daidaito da daidaito mai yawa ga manyan ayyuka na musamman.

Mene ne CNC Machining?

Injin sarrafa lambobi na CNC ko kwamfuta tsari ne da ake amfani da shi sosai wanda ke amfani da kayan aikin yankewa mai sauri ta atomatik don ƙirƙirar ƙira daga kayan ƙarfe ko filastik. Kayan aikin injin CNC na yau da kullun sun haɗa da injin niƙa mai axis 3, axis 4, da 5-axis, lathes, da na'urori masu amfani da hanyoyin sadarwa. Yi amfani da kayan aikin injin CNC ta hanyar shirye-shiryen hanyoyin kayan aiki bisa ga siffar geometric na sassan injinan ƙarshe.

Kayan aikin injin CNC na iya yanke kusan duk wani ƙarfe da filastik mai tauri tare da daidaito da maimaitawa, wanda ke sa sassan injinan da aka kera su dace da kusan dukkan masana'antu, gami da sararin samaniya, likitanci, robotics, lantarki, da masana'antu.

Haƙuri a kan injin CNC

Muna da ƙarfin masana'antar CNC da yawa kuma muna iya biyan buƙatu iri-iri.

1. Girman

Ramukan Zare

Zaren UNC da UNF daga #2 har zuwa inci 0.5.

Zaren ma'auni M1.2 da sama.

Radi

Kusurwoyin waje da aka juya yawanci za su ƙunshi chamfer mai girman inci 0.005.

Mafi ƙarancin girman rami:

Mafi ƙarancin girman kan-axis da axial: inci 0.04 (1mm)

Mafi ƙarancin radial: inci 0.08 (0.5mm), inci 0.04 (0.5mm) don aluminum da tagulla

Lambunan:

Mafi ƙarancin faɗin ramin OD: inci 0.047 (1.2mm)

Mafi ƙarancin faɗin ramin OD don aluminum da tagulla: inci 0.019 (0.5mm)

Matsakaicin zurfin ramin OD: inci 0.95 (24.1mm)—ya bambanta da faɗin ramin

Girman layi	+/- 0.025mm +/- 0.001 inci
Diamita na ramin (ba a sake yin gyaran ba)	+/- 0.025mm +/- 0.001 inci
Diamita na shaft	+/- 0.025mm +/- 0.001 inci
Iyakar Girman Sashe	950550480mm 37.0 * 21.5 * inci 18.5

2. Ka'idojin Injin CNC

Ma'aunin Injin CNC (DIN ISO 2768-1(1991-06)

Ajin haƙuri

haƙuri (mm)

Karfe (ISO 2768-F)

Roba (ISO 2768-F)

0.5 zuwa 3

Sama da 3 zuwa 6

Sama da 6 zuwa 30

Sama da 30 zuwa 120

Sama da 120 zuwa 400

Sama da 400 zuwa 1000

Sama da 1000 zuwa 2000

0.5 zuwa 3

Sama da 3 zuwa 6

Sama da 6 zuwa 30

Sama da 30 zuwa 120

Sama da 120 zuwa 400

Sama da 400 zuwa 1000

Sama da 1000 zuwa 2000

±0.05

±0.1

±0.15

±0.2

±0.3

±0.5

±0.05

±0.1

±0.15

±0.2

±0.3

±0.5

2.1 Juriya ta Gabaɗaya Don Siffa Da Matsayi

Juriyar gabaɗaya don siffa da matsayi (DIN ISO 2768-2(1991-04)

Ajin haƙuri

haƙuri (mm)

Daidaito da Zama

Tsaye-tsaye

Daidaito

10 zuwa 30

Daga 30 zuwa 100

100 zuwa 300

Daga 300 zuwa 1000

1000 zuwa 3000

zuwa 100

100 zuwa 300

Daga 300 zuwa 1000

1000 zuwa 3000

zuwa 100

100 zuwa 300

Daga 300 zuwa 1000

1000 zuwa 3000

±0.02

±0.05

±0.1

±0.2

±0.3

±0.4

±0.2

±0.3

±0.4

±0.5

Kayan Oepin da ake amfani da su don ayyukan injinan CNC

Ana iya amfani da ayyukan injinan CNC ga nau'ikan kayayyaki daban-daban, ciki har da ƙarfe, robobi da itace. Juya ƙarfe da itace suna buƙatar lathes daban-daban dangane da nau'in kayan da ake sarrafawa. Ga wasu daga cikin kayan da masana'antun juyi na CNC ke amfani da su akai-akai. Idan kayan da kuke buƙata ba a jera su a cikin teburin ba, da fatan za a tuntuɓe mu.

Kayan Aiki	Nau'o'i da Maki da ake da su
Aluminum	Aluminum 2024 Aluminum 5052 Aluminum 5083 Aluminum 6063 Aluminum 6061 Aluminum 6082 Aluminum 7050 Aluminum 7075
Tagulla/Tagulla	Tagulla C360 Tagulla 260 Tagulla Mai Laƙabi da C932 M07
Tagulla	Jan ƙarfe C110 Tagulla 101
Karfe	Karfe Mai Lantarki 4130 Karfe Mai Lantarki 4140 Karfe Mai Laushi 1018 Mai laushi Karfe A36
Bakin Karfe	Bakin Karfe 17-4 Bakin Karfe 18-8 Bakin Karfe 303 Bakin Karfe 304/304L Bakin Karfe 316/316L Bakin Karfe 416 Bakin Karfe 420
Titanium	Nau'in Titanium 2 Nau'in Titanium 5
Roba	ABS Nailan DUBI LEKE PMMA PTFE Polystyrene Polyethylene Polycarbonate

Tsarin Kammalawa na Oepin

Ga jerin ayyukan kammala saman ƙarfe da kuka zaɓa don sassan juyawa na CNC da aka ƙera don inganta bayyanar ɓangaren, santsi na saman, juriyar tsatsa, da sauran halaye.

Kamar yadda injina ke yi	Bayani
Kamar yadda injina ke yi	Tsarin gamawa na yau da kullun tare da ƙaiƙayin saman 1.6 μm (126 μin).
Sanyi	Daidaitaccen ƙaurin saman da ke laushi (Ra) shine 0.8 μm (63 μin).
Zane	Fesa fenti, fenti, ko launi zuwa wani wuri mai ƙarfi a matsayin wani launi mai kariya.
Passivation	Cire gurɓatattun abubuwa masu guba ko amfani da wani abu mai laushi na kariya don ƙirƙirar harsashi.
Rufin Foda	Kammalawa mai amfani da ado wanda ake amfani da shi azaman foda busasshe mai gudana kyauta.
Anadoziation	Nau'i na II (launi mai hana ruwa ko bayyananne) ko Nau'i na III (mai hana ruwa mai hana ruwa)
Gogewa	Samar da santsi da haske a saman.
Baƙin Oxide	Samar da wani baƙar fata mai canza launi a kan sassan ƙarfe.
Busasshen Bead	Cire ma'adanan saman ta hanyar amfani da ƙananan kwalaben gilashi a matsin lamba mai yawa.
Busasshen Yashi/Busasshen Yashi Mai Abrasive	Santsi da tsaftace saman da ya yi tauri ta hanyar tilasta ƙwayoyin cuta masu tauri a saman.
Zane-zanen Electroplating/Plating	Samar da wani siririn shafi na ƙarfe mai haɗawa a kan na'urar lantarki.
Gogayya	Goge ƙarfen da tsakuwa wanda ke haifar da ƙarewar satin mai kusurwa ɗaya.
Rufin Juyawa na Chromate	Ƙara juriya ga tsatsa yayin da ake kiyaye halayen sarrafawa.

Idan kuna buƙatar kayan da ba a saba gani ba da kuma maganin farfajiya na musamman, tuntuɓe mu.

biyan kuɗi

Tambayoyin da ake yawan yi game da CNC Juyawar

1. Shin Kashina Ya Dace Da Juyawan CNC?

Sassan da ke ƙasa sun dace da injin lathe:

Sassan Rotary tare da buƙatun daidaito mai girma.

Sassan juyawa masu siffofi masu sarkakiya.

Sassan juyawa tare da injinan gefe.

Sassan da ba su da daidaito sosai kuma ba su da ƙanƙantar da surface.

Sassan da ke da zare na musamman.

2. Yadda Ake Rage Kudin Injin Sassa?

Za a iya raba manyan kuɗaɗen da suka shafi injinan CNC zuwa lokacin injina, farashin farawa, farashin kayan aiki, da kuma farashin fasali. Don rage farashi, kuna buƙatar fahimtar tasirin waɗannan abubuwan akan farashi.
- Hanya mafi kyau ta rage lokacin injina ita ce a tsara fasaloli da za a iya sarrafa su cikin sauri, kamar ta hanyar zaɓar madaidaicin radius na kusurwar ciki, rage zurfin ramin, ƙara kauri na bango, iyakance tsawon zare, da kuma tsara ramuka masu girman da aka saba.
- Ana iya rage farashin kayan ta hanyar la'akari da girman gurɓataccen da ake buƙata da kuma farashi da kuma iyawar kayan aiki (ƙara yawan ƙarfe yana aiki da sauri).

3. Waɗanne sassa za a iya yin su da CNC Juyawa?

Ana amfani da injin jujjuyawar CNC don ƙirƙirar sassa daban-daban, ciki har da sassan mota, maɓallan, bututu, gears, sassan kayan wasa, ƙafafun tashi, crankshafts, cibiyoyi & kyamarorin diski. Ana amfani da shi sau da yawa don ƙera sassan CNC akan layi don masana'antu na mota, jiragen sama, likitanci, da sauran masana'antu.

4. Menene Cibiyar Juya CNC - Bambanci Tsakanin Lathes na CNC da Cibiyoyin Juya CNC

Cibiyar juyawa ta CNC, kayan aiki ko injunan da ake amfani da su wajen aikin juya CNC, injin kwamfuta ne mai axis 3, 4, ko 5 wanda ke da ikon juyawa, haƙa, taɓawa, da niƙa, ta amfani da kayan aiki masu rai tare da turret ɗin kayan aiki mai ƙarfi, sandunan juyawa biyu, axis Y, da turrets da yawa. Yayin da injin lathe na CNC ya fi sauƙi axis 2 tare da spindle ɗaya, wanda ya ƙunshi headstock, carriage, tailstock, da gado.

- Cibiyoyin juyawa na CNC suna da tsari mai rikitarwa fiye da na'urorin CNC.

- Cibiyoyin juyawa na CNC suna da ƙarfin samarwa da kuma sauƙin amfani fiye da lathes na CNC.

- Lathes na CNC gabaɗaya nau'in gado ne mai faɗi yayin da tsakiyar juyawa yawanci nau'in gado ne mai karkata.

- Akwai ƙananan shingen kariya a kusa da na'urar, yayin da cibiyar juyawa galibi tana da cikakkun shinge don adana guntu da fashewar sanyaya a cikin injin.

5. Maganin Zafi na Daidaitattun Sassan Juyawa

Ana iya amfani da maganin zafi a kan sassan CNC masu daidaito don inganta muhimman halayensu kamar tauri. Ana iya amfani da maganin zafi a kan sassan ƙarfe a duk lokacin aikin ƙera su.

- Taurarewa: ana amfani da shi don taurare kayan da kuma ƙara masa ƙarfi, haka kuma yana rage juriya.

- Zubar da ruwa: yana dumama sassan ƙarfe zuwa zafin jiki mai yawa sannan a hankali ya huce don cimma tsarin da ake so.

- Daidaita aiki: ana amfani da shi don rage damuwa ta ciki da aka ƙirƙira yayin aikin injin.

- Kashewa: dumama ƙarfe zuwa zafin jiki mai yawa, sannan a ɗauki matakin sanyaya da sauri.

6. Ta yaya zan fara aikin injina na CNC?

Mataki na farko shine ƙirƙirar cikakken zane na fasaha na ɓangaren. Ya kamata ya haɗa da dukkan mahimman girma, fasali da kuma kammala saman da ake buƙata don ɓangaren. Sannan zaku iya fitar da zanen zuwa tsarin fayil na CAD (STEP, STP, STL, IGES) ta amfani da software na CAD. Sannan, kawai kuna aiko mana da fayil ɗin CAD kuma nan da nan za mu ba ku ƙima da bincike don taimaka muku inganta ƙirar ɓangarenku. Da zarar kun sake duba ƙima kuma kun tabbatar da kowane ƙayyadaddun ƙira, ƙwararrun masu fasaha za su fara aikin injin CNC ɗinku don kawo ra'ayoyinku ga rayuwa.

Bari mu tattauna aikinku, da fatan za a danna nan.

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Aikace-aikacen Ayyukan Injin CNC da Sassa

Oepin kamfani ne na jujjuyawar CNC wanda ke ba da ayyuka masu dacewa don samar da ƙananan sassan jujjuyawar CNC masu inganci, kamar kayan aikin wayar hannu, na'urorin likitanci, kayan aikin gani, motoci, masana'antar haske, kayan ofis, da sauransu. Aikace-aikacen CNC MAchining ya ƙunshi masana'antu masu zuwa (ba'a iyakance ga):