Awoodaha iyo sifooyinka mashiinka CNC ee Oepin

Oepin waxay awood u leedahay inay bixiso adeegyo mashiinno CNC ah oo kharash-ool ah iyo alaabooyin tayo leh oo leh saxnaan iyo saxnaan sare oo loogu talagalay mashaariic ballaaran oo la habeeyey.

Waa maxay CNC Machining?

Mashiinka xakamaynta tirada ee CNC ama kombiyuutarka waa hab wax soo saar oo si ballaaran loo isticmaalo kaas oo adeegsada qalabka jarista xawaaraha sare ee otomaatiga ah si loo sameeyo naqshado laga sameeyay bir ama balaastig ceeriin ah. Qalabka mashiinka CNC ee caadiga ah waxaa ka mid ah mashiinnada wax lagu shiido ee 3-axis, 4-axis, iyo 5-axis, mashiinada wax lagu shido, iyo router-yada. Ku shaqee qalabka mashiinka CNC adigoo barnaamijinaya waddooyinka qalabka iyadoo lagu saleynayo qaabka joomatari ee qaybaha ugu dambeeya ee la maareeyay.

Qalabka mashiinka CNC wuxuu jari karaa ku dhawaad dharka birta iyo balaastikada adag iyadoo la adeegsanayo saxnaan sare iyo ku celcelin, taasoo ka dhigaysa qaybaha makiinada ee gaarka loo sameeyay inay ku habboon yihiin ku dhawaad dhammaan warshadaha, oo ay ku jiraan hawada sare, caafimaadka, robotics-ka, elektaroonigga, iyo warshadaha.

Dulqaadka Mashiinka CNC ee oepin

Waxaan leenahay awoodo badan oo wax soo saar CNC ah waxaana dabooli karnaa baahiyo kala duwan.

1. Cabbirka

Godadka dunta leh

Mawduucyada UNC & UNF laga bilaabo #2 ilaa 0.5 inji.

Mawduucyada mitirka ah M1.2 iyo wixii ka sareeya.

Raadiyaha

geesaha dibadda ee la rogay waxay badanaa ku jiri doonaan qol cabbirkiisu yahay 0.005 inji.

Cabbirka ugu yar ee godka:

Ugu yaraan dhidibka iyo dhidibka: 0.04 inji (1mm)

Radial ugu yar: 0.08 inji (0.5mm), 0.04 inji (0.5mm) aluminium iyo naxaas

Godadyada:

Ballaca ugu yar ee jeexdinta OD: 0.047 inji (1.2mm)

Ballaca ugu yar ee godka OD ee aluminiumka iyo naxaasta: 0.019 inji (0.5mm)

Qoto dheer ee ugu badan ee godka OD: 0.95 inji (24.1mm)—way ku kala duwan tahay ballaca godka

Cabbirka toosan	+/- 0.025mm +/- 0.001 inji
Dhexroorka godka (aan dib loo habayn)	+/- 0.025mm +/- 0.001 inji
Dhexroorka usha	+/- 0.025mm +/- 0.001 inji
Xadka Qaybta Cabbirka	950 * 550 * 480mm 37.0 * 21.5 * 18.5 inji

2. Heerarka Mashiinka CNC

Heerarka Mashiinka CNC (DIN ISO 2768-1(1991-06)

Fasalka dulqaadka

dulqaad (mm)

Bir (ISO 2768-F)

Balaastig (ISO 2768-F)

0.5 ilaa 3

In ka badan 3 ilaa 6

In ka badan 6 ilaa 30

In ka badan 30 ilaa 120

In ka badan 120 ilaa 400

In ka badan 400 ilaa 1000

In ka badan 1000 ilaa 2000

0.5 ilaa 3

In ka badan 3 ilaa 6

In ka badan 6 ilaa 30

In ka badan 30 ilaa 120

In ka badan 120 ilaa 400

In ka badan 400 ilaa 1000

In ka badan 1000 ilaa 2000

±0.05

±0.1

±0.15

±0.2

±0.3

±0.5

±0.05

±0.1

±0.15

±0.2

±0.3

±0.5

2.1 Dulqaadka Guud ee Qaabka iyo Booska

Dulqaadka guud ee qaabka iyo booska (DIN ISO 2768-2(1991-04)

Fasalka dulqaadka

dulqaad (mm)

Toosnaanta iyo Fidsanaanta

Qaab-dhismeedka toosan

Isku-dheelitir

10 ilaa 30

30 ilaa 100

100 ilaa 300

300 ilaa 1000

1000 ilaa 3000

ilaa 100

100 ilaa 300

300 ilaa 1000

1000 ilaa 3000

ilaa 100

100 ilaa 300

300 ilaa 1000

1000 ilaa 3000

±0.02

±0.05

±0.1

±0.2

±0.3

±0.4

±0.2

±0.3

±0.4

±0.5

Agabka Oepin-ka ee loo isticmaalo Adeegyada Mashiinka CNC

Adeegyada mashiinka CNC waxaa lagu dabaqi karaa noocyo kala duwan oo agab ah oo ay ku jiraan biraha, balaastikada iyo alwaaxa. Birta iyo alwaaxa rogista waxay u baahan yihiin qalab kala duwan iyadoo ku xiran nooca qaybta walxaha la farsameynayo. Hoos waxaa ku qoran qaar ka mid ah agabka ay inta badan isticmaalaan soosaarayaasha mashiinka CNC. Haddii agabka aad u baahan tahay aan lagu taxnayn jadwalka, fadlan nala soo xiriir.

Alaab	Noocyada iyo Darajooyinka la heli karo
Aluminium	Aluminium 2024 Aluminium 5052 Aluminium 5083 Aluminium 6063 Aluminium 6061 Aluminium 6082 Aluminium 7050 Aluminium 7075
Naxaas/Naxaas	Naxaas C360 Naxaas 260 Naxaas C932 M07 oo sita
Naxaas	Naxaas C110 Naxaas 101
Bir	Birta Daawaha 4130 Birta Daawaha 4140 Bir khafiif ah 1018 Bir khafiif ah A36
Bir aan Daxal lahayn	Bir aan Daxal lahayn 17-4 Bir aan Daxal lahayn 18-8 Bir aan Daxal lahayn 303 Bir aan Daxal lahayn 304/304L Bir aan Daxal Lahayn 316/316L Bir aan Daxal lahayn 416 Bir aan Daxal lahayn 420
Titanium	Fasalka Titanium 2 Fasalka Titanium 5
Balaastikada	ABS Nayloon ARAG EEG PMMA PTFE Polystyrene Polyethylene Polycarbonate

Oepin - Habka Dhammaystirka Dusha Sare

Halkan waxaa ah xulasho ballaaran oo adeegyo dhammaystir ah oo dusha sare ee birta ah oo aad dooratay oo loogu talagalay qaybaha CNC ee la farsameeyay si loo hagaajiyo muuqaalka qaybta, simanaanta dusha sare, iska caabbinta daxalka, iyo astaamo kale.

Sida loo farsameeyo mashiinka	Sharaxaad
Sida loo farsameeyo mashiinka	Dhammaystirka caadiga ah oo leh qallafsanaan dusha sare ah oo ah 1.6 μm (126 μin).
Simitaan	Heerka caadiga ah ee simanaanta dusha sare (Ra) waa 0.8 μm (63 μin).
Rinjiyeynta	Ku buufinta rinjiga, midabka, ama midabka dusha adag si loo noqdo lakab ilaalin midab leh.
Kalsooni darro	Ka saar wasakhda birta ah ama isticmaal dahaar khafiif ah oo ah walxo ilaalin ah si aad u abuurto qolof.
Dahaarka Budada	Dhammaystir shaqeynaya oo qurxin ah oo loo adeegsado sidii budo qalalan oo xor ah oo socota.
Anodizing	Nooca II (midab-diid ama cad) ama Nooca III (dabo adag oo-diid ah)
Nadiifinta	Soo saar dusha siman oo dhalaalaya.
Oksaydh Madow	Samaynta dahaar madow oo lagu beddelo qaybaha birta.
Qaraxyada kuul	Ka saarista meelaha dusha sare ku jira adigoo ku dhejinaya kuul galaas ah cadaadis sare.
Qarax/Bambo-sameyn Ba'an	Simida iyo nadiifinta dusha adag iyadoo lagu qasbayo walxaha adag inay dul maraan dusha sare.
Elektroplating/Dahaadhka	Samee dahaadh bir ah oo khafiif ah oo isku xidhan oo ku yaal elektroodh.
Cadayashada	Birta oo lagu dhalaaliyo ciid taasoo keenta dhammaystir satin ah oo hal dhinac ah.
Dahaarka Beddelka Chromate	Kordhi iska caabbinta daxalka iyadoo la ilaalinayo sifooyinka gudbiyaha.

Haddii aad u baahan tahay agab aan caadi ahayn iyo daaweyn dusha sare ah oo gaar ah, fadlan nala soo xiriir.

isdiiwaangeli

Su'aalaha Badiya La Weydiiyo Ee Ku Saabsan Wareejinta CNC

1. Qaybtaydu ma ku habboon tahay CNC Turning?

Qaybaha soo socda ayaa si fiican ugu habboon mashiinka lathe:

Qaybaha Rotary oo leh shuruudo sax ah oo sare.

Qaybo wareegsan oo leh qaabab dusha sare oo adag.

Qaybaha wareega oo leh makiinada dhinaca.

Qaybaha qallafsanaanta dusha sare ee aadka u saxsan iyo aadka u hooseeya.

Qaybo leh dun gaar ah.

2. Sidee loo dhimaa Qiimaha Qaybaha Makiinadaha?

Kharashaadka ugu muhiimsan ee la xiriira mashiinka CNC waxaa loo qaybin karaa waqtiga mashiinka, kharashka bilowga, kharashka agabka, iyo kharashka sifooyinka. Si loo yareeyo kharashyada, waxaad u baahan tahay inaad fahamto saameynta arrimahan ku leeyihiin kharashyada.
- Habka ugu wanaagsan ee lagu dhimi karo waqtiga farsamaynta waa in la naqshadeeyo sifooyin si dhakhso ah loo farsamayn karo, sida iyadoo la dooranayo gacanka geeska gudaha ee saxda ah, yareynta qoto dheer ee godka, kordhinta dhumucda derbiga, xaddididda dhererka dunta, iyo naqshadeynta godadka cabbirka caadiga ah.
- Qiimaha agabka waa la dhimi karaa iyadoo la tixgelinayo cabbirka meesha bannaan ee loo baahan yahay iyo kharashka iyo farsamaynta agabka badan (daawaha jilicsan ayaa si dhakhso leh u shaqeeya).

3. Qaybaha noocee ah ayaa lagu samayn karaa CNC Turning?

CNC rogidda waxaa loo isticmaalaa sameynta qaybo kala duwan, oo ay ku jiraan qaybaha baabuurta, badhamada, tuubooyinka, geerrada, qaybaha alaabta carruurtu ku ciyaarto, giraangiraha duulista, shaftadaha crankshafts, xarumaha iyo kamaradaha saxanka. Inta badan waxaa loo isticmaalaa in lagu sameeyo qaybaha CNC khadka tooska ah ee baabuurta, hawada sare, caafimaadka, iyo warshadaha kale.

4. Waa maxay Xarunta Wareegga CNC - Farqiga u dhexeeya Lathes-ka CNC iyo Xarumaha Wareegga CNC

Xarunta wareejinta CNC, oo ah qalabka ama mashiinnada loogu talagalay adeegga wareejinta CNC, waa mashiin 3, 4, ama 5-axis ah oo kombiyuutarku maamulo oo leh awoodo leexasho, qodid, taabasho, iyo shiidid, iyadoo la adeegsanayo qalab nool oo leh munaarad qalab wareeg ah oo awood leh, dundurro laba-geesood ah, dhidib Y, iyo mundurro badan. Halka mashiinka lathe-ka CNC uu yahay mid fudud oo 2-axis ah oo leh hal dundurro, oo asal ahaan ka kooban madaxa, gaariga, dabada, iyo sariirta.

- Xarumaha wareejinta CNC waxay leeyihiin qaab-dhismeedyo ka adag kuwa CNC mashiinada lagu shido.

- Xarumaha wareejinta CNC waxay leeyihiin awoodo wax soo saar oo ka sarreeya kuwa CNC lagu shido iyo kala duwanaansho.

- Makiinadaha CNC guud ahaan waa nooca sariirta fidsan halka kuwa dhexe loo rogo ay yihiin nooca sariirta jilicsan.

- Waxaa jira meelo ilaalin ah oo yar oo ku wareegsan mashiinka weelka lagu dhaqo halka bartamaha leexashadu badanaa ay ku qalabaysan yihiin meelo buuxa si loogu hayo jajabyada iyo qaboojiyeyaasha gudaha mashiinka.

5. Daaweynta Kulaylka ee Qaybaha Saxnaanta La Soo Jeediyay

Daaweynta kulaylka waxaa lagu dabaqi karaa qaybaha CNC ee saxda ah si loo hagaajiyo sifooyinkooda muhiimka ah sida adkaanta. Daaweynta kulaylka waxaa lagu dabaqi karaa qaybaha birta inta lagu jiro habka wax soo saarka.

- Adkaynta: waxaa loo isticmaalaa in lagu adkeeyo agabka oo laga dhigo mid xoog badan, sidoo kale waxay yareysaa isku-xidhnaanta.

- Qaboojinta: waxay qaybaha birta ku kululeysaa heerkul aad u sarreeya ka dibna si tartiib tartiib ah ayay u qaboojisaa si loo gaaro qaab-dhismeedka yar ee la rabo.

- Caadiyeynta: waxaa loo isticmaalaa in lagu yareeyo walbahaarka gudaha ee la abuuray intii lagu jiray adeegga mashiinka.

- Deminta: kululaynta birta heerkul aad u sarreeya, ka dibna tallaabo qaboojin degdeg ah.

6. Sideen u bilaabi karaa mashruucayga mashiinka CNC?

Tallaabada ugu horreysa waa in la sameeyo sawir farsamo oo faahfaahsan oo qaybta ah. Waa inay ku jirtaa dhammaan cabbirrada muhiimka ah, sifooyinka iyo dhammaystirka dusha sare ee looga baahan yahay qaybta. Kadib waxaad sawirka u dhoofin kartaa qaab fayl CAD ah (STEP, STP, STL, IGES) adoo isticmaalaya barnaamijka CAD. Kadib, si fudud ayaad noogu soo diri kartaa faylka CAD waxaanan isla markiiba ku siin doonnaa xigasho iyo falanqayn si aan kaaga caawinno inaad hagaajiso naqshadaynta qaybtaada. Marka aad dib u eegto xigashada oo aad xaqiijiso qeexitaan kasta oo naqshadeed, farsamoyaqaannadayada khibradda leh waxay bilaabi doonaan mashruucaaga mashiinka CNC si ay fikradahaaga u soo nooleeyaan.

Aan ka wada hadalno mashruucaaga, fadlan halkan guji.

isdiiwaangeli

Codsiyada Adeegyada iyo Qaybaha Mashiinka CNC

Oepin waa shirkad CNC ah oo bixisa adeegyo ku habboon soo saarista ballaaran ee qaybaha yar yar ee CNC-ga ee saxsan, sida qaybaha taleefanka gacanta, aaladaha caafimaadka, qalabka indhaha, baabuurta, warshadaha nalalka, qalabka xafiiska, iwm. Codsiyada CNC MAchining waxay ku lug leeyihiin warshadaha soo socda (kuma koobna):

Ku raaxayso keenistayada degdega ah iyo tan bilaashka ah

warshadaha caafimaadka

Warshadaha Gawaarida

Warshadaha badda

Warshadaha Beeraha

Warshadaha qalabka mashiinka

Warshadaha militariga

Warshadaha tignoolajiyada sare

Warshadaha cuntada

Warshadaha Hawada Sare

Warshadaha Semiconductor-ka

Haddii aad raadineyso qaybo mashiinka CNC ah oo u baahan qalabka mashiinka saxda ah, oepin waxay ku siin kartaa adeegyada ugu fiican ee mashiinka mashiinka CNC.