Iimpawu kunye neempawu zoomatshini be-Oepin's CNC

I-Oepin iyakwazi ukubonelela ngeenkonzo zoomatshini be-CNC ezingabizi kakhulu kunye neemveliso ezisemgangathweni ngokuchanekileyo nangokuchaneka kwiiprojekthi ezinkulu ezenziwe ngokwezifiso.

Yintoni iCNC Machining?

Umatshini wokulawula amanani we-CNC okanye wekhompyutha yinkqubo yokuvelisa esetyenziswa kakhulu esebenzisa izixhobo zokusika ezikhawulezayo ngokuzenzekelayo ukwenza uyilo oluvela kwisinyithi okanye kwiplastiki. Izixhobo zomatshini ze-CNC eziqhelekileyo ziquka oomatshini bokugaya abane-axis ezi-3, ezine-axis ezi-4, kunye ne-axis ezi-5, iilathe, kunye nee-routers. Sebenzisa izixhobo zomatshini we-CNC ngokuhlela iindlela zezixhobo ngokusekelwe kwimo yejometri yeendawo zokugqibela ezenziwe ngomatshini.

Izixhobo zoomatshini be-CNC zinokusika phantse nayiphi na i-alloy yesinyithi kunye neplastiki eqinileyo ngocoselelo oluphezulu noluphindaphindwayo, okwenza iindawo ezenziwe ngomatshini ngokwezifiso zifanele phantse kuzo zonke iimboni, kubandakanya i-aerospace, ezonyango, iirobhothi, ii-elektroniki, kunye nemizi-mveliso.

Ukunyamezelana koomatshini be-CNC kwi-oepin

Sinezakhono ezininzi zokuvelisa i-CNC kwaye sinokuhlangabezana neemfuno ezahlukeneyo.

1. Ubungakanani

Imingxunya Enemisonto

Imisonto ye-UNC kunye ne-UNF ukusuka kwi-#2 ukuya kwi-0.5 intshi.

Imisonto yemetric M1.2 nangaphezulu.

I-Radii

Iikona ezijikiweyo ngaphandle zihlala ziquka i-chamfer eyi-0.005 intshi.

Ubungakanani obuncinci bomngxuma:

Ubuncinane kwi-axis nakwi-axial: 0.04 in. (1mm)

Ubuncinane be-radial: 0.08 in. (0.5mm), 0.04 in (0.5mm) ye-aluminium kunye ne-bronze

Iigrooves:

Ububanzi obuncinci be-OD groove: 0.047 in. (1.2mm)

Ubuncinane bobubanzi be-OD groove ye-aluminium kunye ne-bronze: 0.019 in (0.5mm)

Ubunzulu bomjelo we-OD obuphezulu: 0.95 in. (24.1mm)—buyahluka ngobubanzi bomjelo

Ubukhulu bomgca	+/- 0.025mm +/- 0.001 intshi
Ububanzi bemingxuma (ayilungiswanga)	+/- 0.025mm +/- 0.001 intshi
Ububanzi be-shaft	+/- 0.025mm +/- 0.001 intshi
Umda wobukhulu beCandelo	950550480mm 37.0 * 21.5 * 18.5 intshi

2. Imigangatho yoMatshini we-CNC

Imigangatho yoMatshini we-CNC (DIN ISO 2768-1 (1991-06)

Iklasi yokunyamezelana

ukunyamezelana (mm)

Isinyithi (ISO 2768-F)

Iplastiki (ISO 2768-F)

0.5 ukuya ku-3

Ngaphezulu kwe-3 ukuya kwi-6

Ngaphezulu kwe-6 ukuya kwi-30

Ngaphezulu kwama-30 ukuya kwi-120

Ngaphezulu kwe-120 ukuya kwi-400

Ngaphezulu kwama-400 ukuya kwi-1000

Ngaphezulu kwe-1000 ukuya kwi-2000

0.5 ukuya ku-3

Ngaphezulu kwe-3 ukuya kwi-6

Ngaphezulu kwe-6 ukuya kwi-30

Ngaphezulu kwama-30 ukuya kwi-120

Ngaphezulu kwe-120 ukuya kwi-400

Ngaphezulu kwama-400 ukuya kwi-1000

Ngaphezulu kwe-1000 ukuya kwi-2000

±0.05

± 0.1

± 0.15

± 0.2

± 0.3

± 0.5

±0.05

± 0.1

± 0.15

± 0.2

± 0.3

± 0.5

2.1 Ukunyamezelana Okuqhelekileyo Kwimilo Nesikhundla

Ukunyamezelana ngokubanzi malunga nokuma kunye nendawo (DIN ISO 2768-2 (1991-04)

Iklasi yokunyamezelana

ukunyamezelana (mm)

Ukuthe tye kunye nokuSicaba

Ukuma nkqo

Ulungelelwaniso

10 ukuya kuma-30

30 ukuya kwi-100

100 ukuya kuma-300

300 ukuya kwi-1000

1000 ukuya kwi-3000

ukuya kwi-100

100 ukuya kuma-300

300 ukuya kwi-1000

1000 ukuya kwi-3000

ukuya kwi-100

100 ukuya kuma-300

300 ukuya kwi-1000

1000 ukuya kwi-3000

± 0.02

±0.05

± 0.1

± 0.2

± 0.3

± 0.4

± 0.2

± 0.3

± 0.4

± 0.5

Izixhobo ze-Oepin ezisetyenziselwa iinkonzo zoomatshini be-CNC

Iinkonzo zoomatshini bokuchwetheza be-CNC zingasetyenziswa kwizinto ezahlukeneyo kuquka iintsimbi, iiplastiki kunye neenkuni. Ukuchwetheza isinyithi kunye neenkuni kufuna iilathe ezahlukeneyo kuxhomekeke kuhlobo lwezinto ezisetyenziswayo. Apha ngezantsi kukho ezinye zezinto ezisetyenziswa kakhulu ngabavelisi bokuchwetheza be-CNC. Ukuba izinto ozifunayo azidweliswanga kwitheyibhile, nceda unxibelelane nathi.

Izinto eziphathekayo	Iintlobo ezikhoyo kunye namaBanga
I-aluminiyam	I-Aluminiyam 2024 I-Aluminiyam 5052 I-Aluminiyam 5083 I-Aluminiyam 6063 I-Aluminiyam 6061 I-Aluminiyam 6082 I-Aluminiyam 7050 I-Aluminiyam 7075
Ibhrasi/Ibhronzi	I-Brass C360 Ubhedu 260 Ibhere yeBronzi yeC932 M07
Ithusi	I-Copper C110 Ubhedu 101
Intsimbi	Intsimbi yeAlloy 4130 Intsimbi yeAlloy 4140 Intsimbi Ethambileyo 1018 Intsimbi Ethambileyo A36
Yenziwe ngentsimbi eshayinayo	Intsimbi Engagqwaliyo 17-4 Intsimbi Engagqwaliyo 18-8 Intsimbi Engagqwaliyo 303 Intsimbi Engagqwaliyo 304/304L Intsimbi Engagqwaliyo 316/316L Intsimbi Engagqwaliyo 416 Intsimbi Engagqwaliyo 420
I-Titanium	Ibanga lesi-2 leTitanium Ibanga lesi-5 leTitanium
Iiplastiki	I-ABS Inayiloni BONA HLOLA I-PMMA I-PTFE I-Polystyrene I-Polyethylene I-Polycarbonate

Inkqubo yokugqiba umphezulu we-Oepin

Nantsi uluhlu olubanzi lweenkonzo zokugqiba umphezulu wesinyithi ozikhethayo kwiindawo zokujika ze-CNC ezenziwe ngomatshini ukuphucula inkangeleko yenxalenye, ukuguda komphezulu, ukumelana nokugqwala, kunye nezinye iimpawu.

Njengoko kwenziwe ngomatshini	Inkcazo
Njengoko kwenziwe ngomatshini	Isiphelo esiqhelekileyo esinoburhabaxa bomphezulu obuyi-1.6 μm (126 μin).
Ukuthambisa	Uburhabaxa obuqhelekileyo bomphezulu ogudileyo (Ra) yi-0.8 μm (63 μin).
Ukupeyinta	Ukutshiza ipeyinti, i-pigment, okanye umbala kumphezulu oqinileyo njengomaleko okhuselayo onemibala.
Ukunyamezela	Susa izinto ezingcolisayo zentsimbi okanye sebenzisa ulusu olukhaphukhaphu lwezinto ezikhuselayo ukwenza iqokobhe.
Ukwaleka komgubo	Isiphelo esisebenzayo nesihombisayo esisetyenziswa njengomgubo owomileyo nohamba ngokukhululekileyo.
Ukupholisa	Uhlobo II (umbala we-anodizing okanye ocacileyo) okanye Uhlobo III (uboya obuqinileyo be-anodizing)
Ukupolisha	Yenza umphezulu ube bushelelezi kwaye ukhazimle.
I-Oxide emnyama	Ukwenza ungqimba olumnyama oluguqula izinto kwiindawo zesinyithi.
Ukuqhumisa iiBead	Ukususa iintsalela zomphezulu ngokufaka iintsimbi zeglasi ezincinci kuxinzelelo oluphezulu.
Ukuqhumisa/Ukuqhumisa iSandblasting	Ukuthambisa nokucoca umphezulu oqinileyo ngokunyanzela amasuntswana aqinileyo kuwo umphezulu.
Ukuplata ngombane/Ukuplata	Yenza uqweqwe olubhityileyo lwesinyithi oluhambelanayo kwi-electrode.
Ukuxubha	Ukupolisha isinyithi ngegrat nto leyo ebangela ukuba i-satin igqitywe ngendlela enye.
Ukuguqulwa kweChromate	Yandisa ukumelana nokugqwala ngelixa ugcina iipropati zokuqhuba.

Ukuba ufuna izinto ezingaqhelekanga kunye nonyango lomphezulu olulungiselelwe wena, nceda unxibelelane nathi.

bhalisela

Imibuzo ebuzwa rhoqo malunga nokuguquka kwe-CNC

1. Ngaba iCandelo lam lifanelekile kwi-CNC Turning?

Ezi ndawo zilandelayo zilungele kakuhle umatshini wokuthunga nge-lathe:

Izixhobo ezijikelezayo ezineemfuno ezichanekileyo eziphezulu.

Iindawo ezijikelezayo ezineemilo zomphezulu ezintsonkothileyo.

Iindawo ezijikelezayo ezine-machining esecaleni.

Iindawo ezinoburhabaxa obuphezulu kakhulu neziphantsi kakhulu.

Iinxalenye ezinemisonto ekhethekileyo.

2. Ungazinciphisa njani iindleko zeenxalenye zeMishini?

Iindleko eziphambili ezinxulumene noomatshini bokuchwetheza be-CNC zinokwahlulwahlulwa zibe lixesha loomatshini bokuchwetheza, iindleko zokuqalisa, iindleko zezinto ezisetyenzisiweyo, kunye neendleko zezinto ezibonakalayo. Ukuze unciphise iindleko, kufuneka uqonde impembelelo yezi zinto kwiindleko.
- Eyona ndlela ilungileyo yokunciphisa ixesha lokwenziwa kwemishini kukuyila iimpawu ezinokucutshungulwa ngokukhawuleza, njengokukhetha irediyasi echanekileyo yekona yangaphakathi, ukunciphisa ubunzulu bomngxuma, ukwandisa ubukhulu bodonga, ukunciphisa ubude bomsonto, kunye nokuyila imingxunya yobukhulu obuqhelekileyo.
- Ixabiso lezinto ezibonakalayo lingancitshiswa ngokujonga ubungakanani bento engenanto efunekayo kunye nexabiso kunye nokusebenza kakuhle kwezinto ezinkulu (ii-alloys ezithambileyo zicutshungulwa ngokukhawuleza).

3. Zeziphi iinxalenye ezinokwenziwa nge-CNC Turning?

Ukujika kwe-CNC kusetyenziselwa ukwenza iindawo ezahlukeneyo, kuquka iindawo zemoto, amaqhosha, iityhubhu, iigiya, iindawo zokudlala, amavili ajikelezayo, ii-crankshafts, ii-hubs kunye nee-disc cams. Isetyenziswa kakhulu ekwenzeni iindawo ze-CNC kwi-intanethi kwiimoto, kwi-aerospace, kwezonyango, nakwamanye amashishini.

4. Yintoni iCNC Turning Center - Umahluko phakathi kweCNC Lathes kunye neCNC Turning Centers

Iziko lokujika le-CNC, izixhobo okanye oomatshini benkonzo yokujika ye-CNC, ngumatshini olawulwa yikhompyutha one-3, 4, okanye 5-axis onokukwazi ukujika, ukubhola, ukucofa, kunye nokugaya, usebenzisa izixhobo eziphilayo ezine-turret yesixhobo esijikelezayo esinamandla, ii-spindles ezimbini, i-Y-axis, kunye nee-turrets ezininzi. Ngelixa umatshini we-CNC lathe ulula nge-2-axis kunye ne-spindle enye, ngokusisiseko yenziwe nge-headstock, i-carriage, i-tailstock, kunye nebhedi.

- Iziko lokujika le-CNC linezakhiwo ezintsonkothileyo kunee-lathe ze-CNC.

- Amaziko okujika e-CNC anezakhono eziphezulu zemveliso kunye nokuguquguquka kunee-lathe ze-CNC.

- Iilathe ze-CNC zihlala ziluhlobo lwebhedi ethe tyaba ngelixa iziko lokujika lidla ngokuba loluhlobo lwebhedi ethe tyaba.

- Kukho iindawo zokukhusela ezincinci ezijikeleze i-lathe ngelixa iziko lokujika lihlala lixhotyiswe ngeendawo zokuvala ezipheleleyo ukugcina iitships kunye ne-coolant splashes ngaphakathi komatshini.

5. Unyango lobushushu lweendawo eziGuquliweyo ngokuchanekileyo

Unyango lobushushu lunokusetyenziswa kwiindawo eziguqulwe nge-CNC ngokuchanekileyo ukuphucula iimpawu zazo ezibalulekileyo njengobunzima. Unyango lobushushu lunokusetyenziswa kwiindawo zesinyithi kulo lonke inkqubo yokuvelisa.

- Ukuqinisa: kusetyenziswa ukuqinisa izinto nokwenza zibe namandla, kunciphisa nokuguquguquka kwazo.

- I-Annealing: ifudumeza iindawo zesinyithi kubushushu obuphezulu kakhulu ize iphole kancinci ukuze ifikelele kwisakhiwo esifunekayo.

- Ukulungisa izinto: kusetyenziswa ukunciphisa uxinzelelo lwangaphakathi oludalwe ngexesha lenkonzo yokulungisa.

- Ukucima: ukufudumeza isinyithi ukuya kubushushu obuphezulu kakhulu, kulandele inyathelo lokupholisa ngokukhawuleza.

6. Ndingayiqala njani iprojekthi yam yokulungisa i-CNC?

Inyathelo lokuqala kukwenza umzobo wobugcisa oneenkcukacha ngenxalenye. Kufuneka uquke zonke imilinganiselo ebalulekileyo, iimpawu kunye nokugqitywa komphezulu ofunekayo kwinxalenye. Ungathumela umzobo kwifomathi yefayile yeCAD (STEP, STP, STL, IGES) usebenzisa isoftware yeCAD. Emva koko, usithumelela nje ifayile yeCAD kwaye siya kukunika ngoko nangoko isicatshulwa kunye nohlalutyo ukukunceda uphucule uyilo lwenxalenye yakho. Nje ukuba uphonononge isicatshulwa kwaye uqinisekisile iinkcukacha zoyilo ngalunye, iingcali zethu ziya kuqalisa iprojekthi yakho yoomatshini be-CNC ukuze zivelise izimvo zakho ebomini.

Masixoxe ngeprojekthi yakho, nceda ucofe apha.

bhalisela

Izicelo zeeNkonzo zoMatshini ze-CNC kunye neeNxalenye

I-Oepin yinkampani yokuguqula i-CNC enikezela ngeenkonzo ezifanelekileyo kwimveliso enkulu yezixhobo ezincinci zokuguqula i-CNC ezichanekileyo, ezifana nezixhobo zeselfowuni, izixhobo zonyango, izixhobo ezibonakalayo, iimoto, imboni yokukhanyisa, izixhobo zeofisi, njl. Izicelo ze-CNC MAchining ziquka ezi mveliso zilandelayo (aziphelelanga apha):

Yonwabele ukuhanjiswa kwethu okukhawulezayo nokusimahla

imboni yezonyango

Ishishini leemoto

Ishishini leenqanawa

Ishishini lezolimo

Ishishini lezixhobo zoomatshini

Ishishini lezomkhosi

Ishishini lobuchwepheshe obuphezulu

Ishishini lokutya

Ishishini leenqwelo-moya

Ishishini le-semiconductor

Ukuba ujonge iindawo ezenziwe ngomatshini ze-CNC ezifuna izixhobo zomatshini ezichanekileyo, i-oepin inokukunika iinkonzo ezilungileyo zoomatshini be-CNC lathe.