ʻO Oepin's CNC machining hiki a me nā hiʻohiʻona

Hiki iā Oepin ke hāʻawi i nā lawelawe mīkini mīkini CNC kūpono a me nā huahana maikaʻi me ke kiʻekiʻe kiʻekiʻe a me ka pololei no nā papahana nui i hana ʻia.

He aha ka CNC Machining?

ʻO ka CNC a i ʻole ka computer numerical control machining he kaʻina hana hoʻohana nui ʻia e hoʻohana ana i nā mea hana ʻoki wikiwiki wikiwiki e hana i nā hoʻolālā mai nā mea metala a i ʻole nā mea palaka. Loaʻa nā mea mīkini CNC maʻamau i ka 3-axis, 4-axis, a me 5-axis milling machines, lathes, a me nā mea ala. Hoʻohana i nā mea mīkini CNC ma o ka hoʻonohonoho ʻana i nā ala mea hana e pili ana i ke ʻano geometric o nā ʻāpana mīkini hope.

Hiki i nā mīkini mīkini CNC ke ʻoki kokoke i nā ʻāpana metala a me ka plastic paʻakikī me ka pololei kiʻekiʻe a me ka hoʻihoʻi hou ʻana, e hana ana i nā ʻāpana mīkini maʻamau i kūpono no nā ʻoihana āpau, e like me ka aerospace, medical, robotics, electronics, a me ka ʻoihana.

ʻO ka hoʻomanawanui ʻana o ka mīkini CNC ma oepin

Loaʻa iā mākou nā mana hana CNC he nui a hiki ke hoʻokō i nā ʻano pono like ʻole.

1. Nui

Puka Uila

Nā pae UNC & UNF mai #2 a hiki i ka 0.5 in.

Nā loina metric M1.2 a i luna.

Radii

ʻO nā kihi i hoʻohuli ʻia i waho e loaʻa i kahi chamfer 0.005 in.

Ka nui o ka puka liʻiliʻi:

ʻO ka liʻiliʻi liʻiliʻi ma-axis a me ke axial: 0.04 in. (1mm)

radial liʻiliʻi: 0.08 in. (0.5mm), 0.04 in (0.5mm) no ka alumini a me ke keleawe

Nā Awāwa:

ʻO ka laula o ka ʻūhā OD liʻiliʻi loa: 0.047 iniha (1.2mm)

ʻO ka laula o ke awāwa OD liʻiliʻi no ka alumini a me ke keleawe:0.019 in (0.5mm)

ʻO ka hohonu o ka ʻāwī OD kiʻekiʻe loa: 0.95 iniha (24.1mm)—ʻokoʻa me ka laula o ke awāwa.

Ana laina laina	+/- 0.025mm +/- 0.001 iniha
Anawaena puka (ʻaʻole reamed)	+/- 0.025mm +/- 0.001 iniha
Anawaena kumu	+/- 0.025mm +/- 0.001 iniha
Māhele Ana palena	950550480mm 37.0 * 21.5 * 18.5 iniha

2. Nā Kūlana Mīkini CNC

Nā Kūlana Mīkini CNC (DIN ISO 2768-1(1991-06)

Papa hoʻomanawanui

hoʻomanawanui (mm)

Metala (ISO 2768-F)

Palaki (ISO 2768-F)

0.5 a 3

Ma luna o 3 a 6

Ma luna o 6 a 30

Ma luna o 30 a 120

Ma luna o 120 a 400

Ma luna o 400 a 1000

Ma luna o 1000 a 2000

0.5 a 3

Ma luna o 3 a 6

Ma luna o 6 a 30

Ma luna o 30 a 120

Ma luna o 120 a 400

Ma luna o 400 a 1000

Ma luna o 1000 a 2000

±0.05

±0.1

±0.15

±0.2

±0.3

±0.5

±0.05

±0.1

±0.15

±0.2

±0.3

±0.5

2.1 ʻO ke ʻano hoʻomanawanui no ke ʻano a me ke kūlana

ʻO ka hoʻomanawanui maʻamau no ke ʻano a me ke kūlana (DIN ISO 2768-2(1991-04)

Papa hoʻomanawanui

hoʻomanawanui (mm)

Pololei a Palahalaha

Verticality

Hoʻohālikelike

10 a 30

30 a 100

100 a 300

300 a 1000

1000 a 3000

i 100

100 a 300

300 a 1000

1000 a 3000

i 100

100 a 300

300 a 1000

1000 a 3000

±0.02

±0.05

±0.1

±0.2

±0.3

±0.4

±0.2

±0.3

±0.4

±0.5

ʻOepin-Material i hoʻohana ʻia no nā lawelawe mīkini CNC

Hiki ke hoʻohana ʻia nā lawelawe machining CNC i nā ʻano mea like ʻole me nā metala, plastics a me ka lāʻau. ʻO ka hoʻohuli ʻana i ka metala a me ka lāʻau e pono ai nā lathe like ʻole ma muli o ke ʻano o ka ʻāpana mea e hana ʻia. Ma lalo iho nei kekahi o nā mea i hoʻohana mau ʻia e nā mea hana hoʻohuli CNC. Inā ʻaʻole i helu ʻia ka mea āu e makemake ai ma ka papaʻaina, e ʻoluʻolu e kelepona mai iā mākou.

Mea waiwai	Loaʻa nā ʻano & papa
Aluminum	Aluminum 2024 Aluminum 5052 Aluminum 5083 Aluminum 6063 Aluminum 6061 Aluminum 6082 Aluminum 7050 Aluminum 7075
Ke keleawe/Bene	keleawe C360 keleawe 260 C932 M07 Lawe keleawe
keleawe	Ke keleawe C110 Ke keleawe 101
kila	ʻO ka hao hao 4130 ʻO ka hao hao 4140 ʻO ke kila māmā 1018 kila malū A36
Kila kohu ʻole	Ke kila kila 17-4 Ke kila kila 18-8 He kila ʻole 303 He kila kila 304/304L He kila kila 316/316L He kila kila 416 He kila kila 420
Titanium	Titanium Papa 2 Titanium Papa 5
Pākīpika	ABS Nylon IKE PEEK PMMA PTFE Polystyrene Polyethylene Polycarbonate

ʻOepin- Kaʻina hoʻopau ʻili

Eia kahi koho nui o nā lawelawe hoʻopau ili metala ma kāu koho no ka mīkini hoʻololi ʻana i nā ʻāpana CNC e hoʻomaikaʻi i ke ʻano o ka ʻāpana, ka maʻalahi o ka ʻili, ka pale ʻana i ka corrosion, a me nā ʻano ʻē aʻe.

E like me ka mīkini	wehewehe
E like me ka mīkini	Hoʻopau maʻamau me ka ʻili o ka ʻili o 1.6 μm (126 μin).
Hoʻomaʻamaʻa	ʻO ka roughness ʻili maʻamau (Ra) ʻo 0.8 μm (63 μin).
Pena kiʻi	Ka pīpī ʻana i ka pena, ka puaʻa, a i ʻole ka waihoʻoluʻu i kahi ʻili paʻa ma ke ʻano he papa pale kala.
Ka hoʻopaʻapaʻa	Wehe i nā mea haumia ferrous a i ʻole e hoʻohana i ka lole māmā o nā mea pale e hana i ka pūpū.
ʻO ka pauka	ʻO kahi hoʻopau hana a me ka hoʻonani i hoʻohana ʻia e like me ka pauka maloʻo maloʻo.
Anodizing	Type II (anodizing color or clear) ai'ole Type III (anodizing hard coat)
ʻO ka hoʻopololei	E hana i kahi ʻili laulima a ʻālohilohi.
ʻOkisa ʻEleʻele	Ka hana ʻana i ka uhi hoʻololi ʻeleʻele ma nā ʻāpana metala.
Hoʻopaʻa ʻana i ka Bead	Wehe ʻia nā waihona ma ka hoʻopili ʻana i nā lei aniani maikaʻi ma ke kaomi kiʻekiʻe.
Hoʻopā ʻana i ka ʻūhā/sandblasting	Hoʻomaʻemaʻe a hoʻomaʻemaʻe i kahi ʻili paʻa ma ka hoʻoikaika ʻana i nā ʻāpana paʻa ma kēlā ʻaoʻao.
Electroplating/Plating	E hana i ka uhi metala lahilahi ma luna o ka electrode.
Palaki	ʻO ka hoʻolalelale ʻana i ka metala me ka grit e loaʻa ai ka hopena satin unidirectional.
Ka uhi hoʻololi ʻana o Chromate	E hoʻonui i ka pale ʻana i ka corrosion me ka mālama ʻana i nā waiwai conductive.

Inā makemake ʻoe i nā mea maʻamau a me ka hoʻomaʻamaʻa maʻamau maʻamau, e ʻoluʻolu e kelepona mai iā mākou.

kau inoa

Nā nīnau nīnau no ka huli ʻana o CNC

1. He kūpono maikaʻi anei kaʻu ʻāpana no ka huli ʻana o CNC?

ʻO nā ʻāpana aʻe he kūpono maikaʻi no ka mīkini lathe:

Nā ʻāpana Rotary me nā koi kikoʻī kiʻekiʻe.

Nā ʻāpana Rotary me nā ʻano ʻili paʻakikī.

Nā ʻāpana Rotary me ka mīkini ʻaoʻao.

ʻO nā ʻāpana ʻeleʻele ʻili loa a me ka haʻahaʻa haʻahaʻa.

Nā ʻāpana me nā kaula kūikawā.

2. Pehea e hōʻemi ai i ke kumukūʻai o nā ʻāpana mīkini?

ʻO nā kumukūʻai nui e pili ana i ka mīkini CNC hiki ke hoʻokaʻawale ʻia i ka manawa machining, ke kumukūʻai hoʻomaka, ke kumukūʻai waiwai, a me ke kumukūʻai hiʻohiʻona. No ka ho'ēmiʻana i nā kumukūʻai, ponoʻoe e hoʻomaopopo i ka hopena o kēia mau kumu i nā kumukūʻai.
- ʻO ke ala maikaʻi loa e hōʻemi ai i ka manawa machining, ʻo ia ka hoʻolālā ʻana i nā hiʻohiʻona hiki ke hana wikiwiki ʻia, e like me ke koho ʻana i ka radius kihi i loko kūpono, hoʻemi i ka hohonu o ka lua, hoʻonui i ka mānoanoa o ka pā, kaupalena ʻia ka lōʻihi o ke kaula, a me ka hoʻolālā ʻana i nā puka o ka nui maʻamau.
- Hiki ke ho'emi 'ia ke kumukū'ai waiwai ma ka no'ono'o 'ana i ka nui o ka blank i koi 'ia a me ke kumu kū'ai a me ka machinability o nā mea nui ('oi aku ka wikiwiki o ka hana 'ana i nā alloys palupalu).

3. He aha nā ʻāpana hiki ke hana ʻia me ka huli ʻana o CNC?

Hoʻohana ʻia ka huli ʻana o CNC no ka hana ʻana i nā ʻāpana like ʻole, me nā ʻāpana kaʻa, knobs, tubes, gears, nā mea pāʻani, flywheels, crankshafts, hubs & disc cams. Hoʻohana pinepine ʻia e hana i nā ʻāpana CNC ma ka pūnaewele no ka automotive, aerospace, medical, a me nā ʻoihana ʻē aʻe.

4. He aha ka CNC Turning Center - Ka ʻokoʻa ma waena o CNC Lathes a me CNC Turning Centers

ʻO ke kikowaena huli ʻo CNC, nā lako a i ʻole nā mīkini no ka lawelawe hoʻohuli ʻana i ka CNC, he mīkini 3, 4, a i ʻole 5-axis i hoʻokele ʻia e ka lolouila i hiki ke hoʻohuli, wili, paʻi, a me ka wili ʻana, me ka hoʻohana ʻana i nā mea ola me ka powered rotary tool turret, dual spindles, Y-axis, a me nā turrets lehulehu. ʻOiai ʻoi aku ka maʻalahi o ka mīkini lathe CNC 2-axis me hoʻokahi spindle, i haku ʻia me ke poʻo, kaʻa, tailstock, a me kahi moe.

- ʻOi aku ka paʻakikī o nā kikowaena huli CNC ma mua o nā lathes CNC.

- ʻO nā kikowaena hoʻohuli CNC he kiʻekiʻe o ka hana a me ka versatility ma mua o nā lathes CNC.

- ʻO nā lathes CNC maʻamau he ʻano moe pālahalaha ʻoiai ʻo ka huli ʻana i ke kikowaena maʻamau ke ʻano moe moe.

- He liʻiliʻi wale nā pā pale a puni ka lathe ʻoiai ua hoʻolako pinepine ʻia ke kikowaena huli me nā pā piha e mālama ai i nā ʻāpana a me nā mea hoʻoheheʻe i loko o ka mīkini.

5. Hoʻomaʻamaʻa wela o nā ʻāpana i hoʻololi ʻia

Hiki ke hoʻohana ʻia nā hoʻomaʻamaʻa wela ma nā ʻāpana huli CNC pololei e hoʻomaikaʻi i kā lākou mau waiwai nui e like me ka paʻakikī. Hiki ke hoʻohana ʻia ka mālama wela i nā ʻāpana metala a puni ka hana hana.

- Hardening: hoʻohana ʻia e hoʻopaʻakikī i ka mea a hoʻoikaika i ka ikaika, e hoʻemi ana i ka ductility.

- Annealing: hoʻomaʻamaʻa i nā ʻāpana metala i kahi wela kiʻekiʻe loa a laila maloʻo mālie e hoʻokō i ka microstructure i makemake ʻia.

- Normalizing: hoʻohana ʻia e hoʻomaha i nā koʻikoʻi kūloko i hana ʻia i ka wā lawelawe mīkini.

- Hoʻopiʻi: hoʻomehana i ka metala i kahi wela kiʻekiʻe loa, a ukali ʻia e kahi pae hoʻomaha wikiwiki.

6. Pehea e hoʻomaka ai i kaʻu papahana machining CNC?

ʻO ka hana mua e hana i kahi kiʻi kikoʻī kikoʻī o ka ʻāpana. Pono e hoʻokomo i nā ana koʻikoʻi a pau, nā hiʻohiʻona a me nā hoʻopau ʻili i koi ʻia no ka ʻāpana. Hiki iā ʻoe ke hoʻokuʻu aku i ke kaha kiʻi i kahi ʻano faila CAD (STEP, STP, STL, IGES) me ka hoʻohana ʻana i ka polokalamu CAD. A laila, hoʻouna wale ʻoe iā mākou i ka faila CAD a hāʻawi koke mākou iā ʻoe i kahi ʻōlelo a me ka nānā ʻana e kōkua iā ʻoe e hoʻomaikaʻi i kāu hoʻolālā ʻāpana. Ke nānā ʻoe i ka ʻōlelo a hoʻopaʻa ʻia i kēlā me kēia kikoʻī hoʻolālā, e hoʻomaka kā mākou ʻenehana loea i kāu papahana CNC machining e hoʻokō i kāu mau manaʻo.

E kūkākūkā kāua i kāu papahana, e kaomi maanei.

kau inoa

Nā noi o nā lawelawe mīkini mīkini CNC a me nā ʻāpana

ʻO Oepin kahi hui hoʻololi CNC e hāʻawi ana i nā lawelawe kūpono no ka hana nui o nā ʻāpana huli CNC liʻiliʻi kiʻekiʻe, e like me nā ʻāpana no ke kelepona kelepona, nā mea lapaʻau, nā lako optical, nā kaʻa, nā ʻoihana kukui, nā lako keʻena, a me nā mea ʻē aʻe.

E hauʻoli i kā mākou lawe wikiwiki a manuahi

ʻoihana lapaʻau

ʻoihana kaʻa

ʻoihana moana

ʻoihana mahiʻai

ʻoihana mea hana mīkini

ʻoihana koa

ʻoihana ʻenehana kiʻekiʻe

ʻOihana meaʻai

ʻoihana aerospace

ʻoihana semiconductor

Inā ʻoe e ʻimi nei i nā ʻāpana mīkini CNC e koi ana i nā mea mīkini kikoʻī, hiki iā oepin ke hāʻawi iā ʻoe i nā lawelawe mīkini lathe CNC maikaʻi loa.